Tooling

1 - Complete Pattern Shop for repair and maintenance of patterns.

1 - Computerized pattern storage facility with capacity of approximately 5,000 patterns and core boxes.

 

Cores

1 - Palmer Continuous Sand Mixture (70# per minute)

1 - Dependable 100 Shell Core Machine.

1 - Dependable 400 SA Shell Core Machine.

4 - Dependable 200 SA Shell Core Machines.

 

Molding

     4 - Osborn Model 212 Greensand Squeezers

      1 - Osborn Model 3161 Rotalift Greensand Squeezer (24 x 36 capacity)

      2 - Osborn Model 3191 Rotalift (30 x 50 capacity)

      1 - Osborn Model 3131 Rotalift Greensand Squeezer

      2 - Hall Tilt-Pour Permanent Molding Machines (36 x 36 capacity)

      1 - Dependable Twin Turbo Continuous Sand Mixer (350 # per min)

      1 - Computerized 9 Station Overhead Sand System with 40 ton Sand Silo and States Mullor.

               

Melting

     5 - Electric 1200# Resistance Furnaces

      3 - Electric 600# Resistance Furnaces

      3 - Baker 900# Gas Fire Furnaces

      1 - Inductotherm 250# Brass Induction Furnace

 

Quality Control

     1 - 2005 Spectro Spectrometer

       1 - 2005 Tinius Olsen Mechanical Tester

       1 - Dye-Penetrate Facility

       1 - Rockwell Hardness Tester

       2 - 4’ x 8’ granite surface plates w/ linear and angular measuring options

       1 - Browne Sharpe CMM Coordinate Measuring Machine

 

 

 

Military, Federal, Aerospace and ASTM Specifications

MIL-STD-2175                              (MIL-C-6021) Casting Classification

MIL-STD-6088                         Heat Treatment of Aluminum Alloys

MIL-STD-453                                                    Radiographic Inspection

MIL-STD-45662                              Calibration System Requirement

MIL-STD-410                                                   Non-Destructive Testing

MIL-STD-1907                                      Inspection, Liquid Penetrate

MIL-STD-6866                                           Inspection, Liquid Penetrate

MIL-STD-271                                              Non-Destructive Testing

MIL-A-21180                             Aluminum Alloy Casting, High Strength

MIL-C-11866                                   Castings, Precision, Non-Ferrous

MIL-C-45662                                         Calibration System Requirement

MIL-H-6088                              Heat Treatment of Aluminum Alloys

MIL-I-6866                                                  Inspection, Liquid Penetrate

MIL-I-45208                                     Inspection System Requirements

MIL-Q-9858                                        Quality Program Requirements

MIL-P-47158                                                    Penetrate Inspection

QQ-A-371                                                        Aluminum Alloy Ingot

QQ-A-596                    Permanent & Semi-Permanent Mold Castings

QQ-A-601                                                Aluminum Alloy Sand Castings

ASTM B26                                                    Aluminum Sand Castings

AMS 2175                                       Castings, Classification & Inspection

ASTM B61                                        Steam or Valve Bronze Castings

AMS 2635                                                          Radiographic Inspection

ASTM B108                              Aluminum Permanent Mold Castings

AMS 2771                                      Heat Treatment of Aluminum Alloys

ASTM B179                                                    Aluminum Alloy Ingot

AMS 4217                                                        Aluminum Alloy Castings

ASTM B584                                            Copper Alloy Sand Castings

AMS 4218                              Aluminum Alloy Castings, Premium Grade

ASTM B597                              Heat Treatment of Aluminum Alloys

AMS 4236                                                        Aluminum Alloy Castings

ASTM E142                                                  Radiographic Inspection

AMS 4241                                                        Aluminum Alloy Castings

ASTM E155                                    Inspection of Aluminum Castings

AMS 4284                            Aluminum Alloy Castings, Permanent Mold

AMS-A-21180                     Aluminum Alloy Castings, High Strength